{"id":393,"date":"2026-05-23T02:40:24","date_gmt":"2026-05-23T02:40:24","guid":{"rendered":"https:\/\/triwire.digitals.company\/?page_id=393"},"modified":"2026-07-30T07:49:21","modified_gmt":"2026-07-30T07:49:21","slug":"custom-engineering","status":"publish","type":"page","link":"https:\/\/triwiretech.com\/en\/custom-engineering\/","title":{"rendered":"Custom Engineering"},"content":{"rendered":"
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Custom Engineering<\/h1><\/div><\/div><\/div><\/div><\/section>

Engineered for the world’s most demanding industries.<\/span><\/span><\/h2>
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From raw polymer to certified cable assembly \u2014 195 production lines across China, Malaysia and Singapore, governed by four global quality systems.<\/span><\/p>\n<\/div><\/div><\/div><\/div>

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End-to-End Process<\/span><\/p>\n<\/div><\/div>

From customer brief to coiled, certified cable.<\/span><\/span><\/h3>

Specialty cable is not catalogue work. Every build starts with a conversation in Singapore and ends with a release-tested reel \u2014 eight stages, fully traceable, with customisation engineered into the front half.<\/span><\/p>\n<\/div><\/div><\/div><\/div>

95% of Tri Wire builds are made-to-spec.<\/span><\/strong>\u00a0<\/strong>Conductor stranding, insulation chemistry, shield architecture, jacket compound and reel format are all customer-defined inputs \u2014 not fixed SKUs.<\/span><\/p>\n<\/div><\/div><\/div><\/div><\/div>

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DFM & Cable Design<\/h4><\/div><\/div><\/div><\/div>
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Prototype & FAI<\/h4><\/div><\/div><\/div><\/div>
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Conductor Stranding<\/h4><\/div><\/div><\/div><\/div>
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Insulation Extrusion<\/h4><\/div><\/div><\/div><\/div>
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Cabling, Shielding & Jacket<\/h4><\/div><\/div><\/div><\/div>
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Test, Mark & Ship<\/h4><\/div><\/div><\/div><\/div><\/div>
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STAGE 01<\/p>\n<\/div><\/div><\/div><\/div>

Customisation<\/span><\/div>\n<\/div><\/div><\/div><\/div><\/div>
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DFM & Cable Design<\/span><\/span><\/h3>
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Customer engineering team meets Tri Wire’s Singapore engineers. Electrical, mechanical, thermal and environmental requirements are scoped against application data \u2014 then translated into a buildable BOM: conductor AWG and stranding, insulation chemistry, shield architecture, jacket compound, colour, print marking. CAD cross-sections issued for sign-off.<\/span><\/p>\n<\/div><\/div><\/div><\/div>

STAGE 02<\/p>\n<\/div><\/div><\/div><\/div>

Customisation<\/span><\/div>\n<\/div><\/div><\/div><\/div><\/div>
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Prototype & First-Article Inspection<\/span><\/span><\/h3>
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Short production run for customer validation. Electrical, mechanical and environmental tests executed against the approved spec sheet. FAI report issued. Design iterations folded back into the BOM before tooling is locked for series production.<\/span><\/p>\n<\/div><\/div><\/div><\/div>

STAGE 03<\/p>\n<\/div><\/div><\/div><\/div>

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Production<\/span><\/div>\n<\/div>\n<\/div><\/div><\/div><\/div><\/div>
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Conductor Stranding<\/span><\/span><\/h3>
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Bare or tinned copper drawn to spec AWG, then bunched on single- or double-twist machines (55 machines installed). Lay length, direction and tension tuned to flex-life targets. Litz wire construction available for high-frequency builds.<\/span><\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/section>

STAGE 04<\/span><\/p>\n<\/div><\/div><\/div><\/div>

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Production<\/span><\/div>\n<\/div>\n<\/div><\/div><\/div><\/div><\/div>
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Insulation Extrusion<\/span><\/span><\/h3>
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Conductor passes through one of 27 insulation lines \u2014 standard PVC\/PE, thermoplastic TPU\/TPE, or fluoropolymer (PTFE, FEP, PFA, ETFE) for medical and high-temperature builds. Wall thickness, concentricity and capacitance monitored inline.<\/span><\/p>\n<\/div><\/div><\/div><\/div>

STAGE 05<\/span><\/p>\n<\/div><\/div><\/div><\/div>

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Production<\/span><\/div>\n<\/div>\n<\/div><\/div><\/div><\/div><\/div>
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Cabling, Shielding & Jacket<\/span><\/span><\/h3>
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Insulated cores assembled on tubular and planetary cablers. Tinned-copper braiders, spiral shielders and foil-tape lines applied per spec \u2014 EMI shielding, mechanical reinforcement, aramid strength members. Outer jacket extruded on one of 50 lines: medical-grade TPU, chemical-resistant TPE, flame-retardant PVC or fluoropolymer skin. Print marking and stripes applied inline.<\/span><\/p>\n<\/div><\/div><\/div><\/div>

STAGE 06<\/span><\/p>\n<\/div><\/div><\/div><\/div>

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Production<\/span><\/div>\n<\/div>\n<\/div><\/div><\/div><\/div><\/div>
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Test, Mark & Ship<\/span><\/span><\/h3>
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Final electrical tests \u2014 continuity, hi-pot, capacitance, attenuation \u2014 against the customer spec. Dimensional and visual QC. UL, IATF and ISO 13485 release procedures applied. Reeled, labelled, lot-traceable, shipped from China or Malaysia.<\/span><\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/section>","protected":false},"excerpt":{"rendered":"Custom EngineeringEngineered for the world’s most...","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-393","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/triwiretech.com\/en\/wp-json\/wp\/v2\/pages\/393","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/triwiretech.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/triwiretech.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/triwiretech.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/triwiretech.com\/en\/wp-json\/wp\/v2\/comments?post=393"}],"version-history":[{"count":10,"href":"https:\/\/triwiretech.com\/en\/wp-json\/wp\/v2\/pages\/393\/revisions"}],"predecessor-version":[{"id":886,"href":"https:\/\/triwiretech.com\/en\/wp-json\/wp\/v2\/pages\/393\/revisions\/886"}],"wp:attachment":[{"href":"https:\/\/triwiretech.com\/en\/wp-json\/wp\/v2\/media?parent=393"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}